Star Hanger Fasteners Applications

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240 Epoxy Mount 3/16" Gap

The solid surface 240 Epoxy Mount is designed for installing materials too brittle to hold a screw.  Some examples would be thin panels, Corian, MF, sculpted panels, acrylics, light metal panels, glass and solid surfaces. The 240 Epoxy Mount works with virtually any material that will accept an epoxy. The perforated mild-steel mounting plate can be epoxy-mounted to almost any surface with high strength and predictability. The small perforations improve mechanical adhesion to the epoxy.

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  • Product Description
  • Introduction Animation
  • Installation Guides
  • Demonstration Videos
  • Drawings & Models
  • Product Specifications

Applications

The solid surface 240 Epoxy Mount is designed for installing materials too brittle to hold a screw.  Some examples would be thin panels, Corian, MF, sculpted panels, acrylics, light metal panels, glass and solid surfaces. The 240 Epoxy Mount works with virtually any material that will accept an epoxy. The perforated mild-steel mounting plate can be epoxy-mounted to almost any surface with high strength and predictability. The small perforations improve mechanical adhesion to the epoxy.

Description

The 240 Epoxy Mount is made from a steel pin welded to a zinc coated steel plate. The 240 Epoxy Mount head is 3/16" Mounting Bolt, which works with the 210 Lock.
The 240 Epoxy Mount can be attached to various panels with a 3M Scotch-Weld 110 Epoxy. The 211 Alignment Pins 3/16" can be used to mark the mount locations onto panels.

The 240 Epoxy Mount is diameter 0.990" or 0.010" less than 1" and just a bit less than 1/16" thick. If installed in a pocket, 1" x 1/16" pocket works well.

Cost & Benefit Estimates

Mounting Solid Surfaces to a walls, and waiting until the glue sets is time consuming and frustrating work. It takes approximately 6 hours per 30” x 96” section (not including the seams). With practice, this can be reduced by about 2 hours per sheet.

Strength Testing

with 1/2", solid surface
Tensile Failure (Horizontal pull) = 250 lbs. / Working Strength, Pull from Furring = 25 lbs.
Shear Failure (Vertical weight holding) = 350 lbs. / Working Strength, Weight holding = 25 lb

Quick Introduction Animation:

Installation Guides:

210 Lock,Panels (pdf)

Shop Demonstration Videos:

Product Specifications:

240 Epoxy Mount Spec (pdf)

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